Its important to remember the position of the three wires Alternatively, use a two-part glazing filler according to the instructions. These screws are located on the front of the vehicle, near the bottom. Does that drawing come from a parts diagram? Second, you need to remove the old body and install the new one. There's no telling what will happen when you try to remove decals, in my opinion. Use a microfiber cloth to spread the dish-wash soap uniformly, both inside and outside the cart. Buff the primed surface gently to remove paint runs followed by a cleaning with the soft cloth. 2. Locate the knob at the bottom of the tank and unscrew it. Wash the area with water from a hose to get a spraying action. There are a few ways to take the top off a golf cart. Join Date: Jul 2014. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 05-09-2015, 07:42 PM #2: mike_dmt. It makes it easier to slide the body back on. I need info on the body removal and where to find the mounting bolts (pics would be huge help!). Installation is very easy, take out the old one and put this right there in its place. Remove the engine and seat from the golf cart. Put a rag over the opening of the gas tank to prevent any spilling that may occur when you attempt the siphoning process to remove the fuel from your tank before taking it off your cart. Drill the pop rivets across the top behind the steering wheel. Madjax Storm Body Kit for EZGO TXT Golf Cart 6 $1,57999 - $1,79995 Madjax Alpha Body Kit for Club Car Precedent, Tempo, and Onward Golf Cart | Body Kit with Ultimate Plus Light Kit | Street Style (Red) 2 $1,23999 Use an acrylic spray paint or plastic spray fusion paint to paint the cart. Finishing up. Reassemble the parts and reconnect the fuel line and air filter. It is attached to the golf cart with two metal brackets. Page 22 BODY AND TRIM Front Body TYPICAL 4 PLACES TYPICAL 5 PLACES TYPICAL 5 PLACES Figure 4-1 Front Body Page 4-4 2004 Precedent IQ System Golf Car Maintenance and Service Manual. 3. I wish I was able to do it myself. Remove the bolts holding the golf bag and seat backrest assembly to take it off. 4. The lift kit has a hand crank that you use to raise and lower the golf cart. Posts: 349 Re: DS body removal . Your email address will not be published. The pump helps in evening out scratches. Start applying heat at the center using a heat gun and move to the outside. Remove the floor push-in buttons near the shift side and the body buttons on the center plastic guard. Move the lug nuts on the studs of the passenger side of the cart backward by a few threads. Wait 10 to 15 minutes. Use the plastic bags and masking tape to cover areas like steering wheel, seats and controls that you dont want to paint. Golf Cart Battery Light Troubleshooting (Step-By-Step Guide), Can Golf Carts Be Left Outside? It is used on Club Car golf carts to indicate that the cart has two seats. Shop Club Car Golf Cart Parts. 2: Whether you are lifter or not, back your cart up onto a set of ramps. $24.95. Remove the Yamaha emblem by unfastening the screws under it. Apply three to four coats taking care to allow each coat to dry for about 20 minutes. Use an acrylic spray paint or plastic spray fusion paint to paint the cart. Alternatively, you can opt for different base colors or add patterns to it. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body You will need a few basic tools and a little bit of patience. Ensure that you dont touch the paint to avoid smudges. Run the cart until all of the fuel is used to remove it from the fuel lines, pump, and carburetor. Web shop club car golf cart parts. . Golf cart steering wheel removal June 16, 2021 Pro row 784 17K views 1 year ago How To Make Your Slow Golf Cart Faster | Plum Quick Motors Rattlesnake | Club Car DS Series Build. The OBC is used to tell your Club Car supplied charger when to turn on and off. There is no need to rub the wipe more than once in the same area. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. There is a yellow wire that goes over to the solenoid. Can anyone help? Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . Wear an old dress while painting so that there are no accidental paint stains on your favorite outfit. Thanks again!!! These screws are located on the top, bottom, and front of the body. Under NO circumstances should you attempt to fix your golf cart on your own. https://www.youtube.com/watch?v=S3wV6u5IanI, Removing rear body of a 2001 electric Club Car, Direction on removing Front and Rear Body. Removing the rear body requires the Paint the cart from a well-ventilated area to avoid fumes inhalation. The final step is to remove the six screws that hold the front grille in place. Diode Sepex Carts: 1. Remove the engine by un-attaching its straps and screws. Thanks again everyone. For a better experience, please enable JavaScript in your browser before proceeding. Take photographs before removal for easy reassembly. Web get the best deals for club car ds body at ebay.com. Take the front seat off followed by the charging receptacle. (Everything To Know), How To Lower A Golf Cart (Step-By-Step Guide). Pour gas tank cleaner, degreaser, and water into the tank using the hose in a balanced level as indicated on the cleaners bottles and directions. FRONT BODY REMOVAL 1. Seriously, if my golf cart turns out to be close what I've imagined, It's gonna rock with a lot help from everyone at Cartaholics Golf Cart Forum. This will make the armature hang out. Peel the backing paper and place the film in the desired position. The steps given below would help you to clean your Club Car gas tank. Step 3: Detach the Drive Belt The primary drive (60% ability) clutch is mounted directly above the engine crankshaft. Take the seat off of your cart by removing the connecting screws. selector panel. Any info would be appreciated. Apply a couple of coats of a sealant or clear topcoat sealer with half an hour drying time between each coat. I plan on scuffing with 400 grit and then using Nason epoxy primer. Regular Flex (Which Should You Choose?) Disconnect pack positive and pack negative connections. Remove the seat hinges using the drill to get the body off the golf cart. The jack has a hand crank that you use to raise and lower the golf cart. Free shipping. Wash the cart once more and dry it completely as soon as possible. Be sure to use jack stands to secure your cart. Another way to take the top off a golf cart is to use a golf cart jack. Paint the cart using acrylic or plastic-fusion paint. It should take about an hour with top to tear down. Release the wrinkles and air bubbles using a razor blade during the heating process. Take out the fuel filter inside the tank. Once the screws are removed, you can pull the old body off the cart. Then run the engine and use a black light to pinpoint the leak. Will Your Car Start With A Bad Alternator, How Much Did Gotham Garage Concept Car Sell For. Drying of paint usually takes up to half an hour. The pictures were a great help, Thank you! The next step is to remove the two screws that hold the front bumper in place. You can give the plastic golf cart body a classic green or white paint. Take out the fuel filter inside the tank. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. What Kind of Paint Do You Use on a Golf Cart? 2. When the new body and other parts arrive, my local free lance golf cart repair guy is going to pick it up and take it to his shop to change out the body. Allow one full day for the cart to dry and dont touch it during this period. Free . #golfcart #rattlecanpaintjob #paintjob More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3In this video I paint my golf cart. Club Car Precedent 2004-Present . Now you can impress. You can try the following options to repair cracks on a plastic golf cart body. Removing the body of a golf cart is not a difficult task, but it does require a few tools and some care. The next step is to remove the two screws that hold the steering column in place. That doesn't mean there isn't one though. Let the ethanol stay for . Spray the vinegar onto the water spot on your golf cart. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. These bolts are usually located in the corners of the chassis. Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. Parts like suspensions, drive trains, motors and brakes use metal. We carry replacement Club Car Body Parts and OEM replacement bodies for all Club Car DS, Club Car Precedent and more. You will need the following tools to clean the gas tank of your Club Car golf cart. This product can be used on golf cart fenders, tires, floor mats and tops. Cart wont run. what am I missing??? Acrylic spray paint is better than most types of plastic spray paints such as chalkboard, vinyl, enamel and lacquer. Club Car stopped using the OBC in 2014-15ish. 4. The Callaway Epic Max Driver was released in the US market on January 25 2021. I haven't seen any. Aside from the windshield bolts, its basically the front bumper, and a handful of small nuts on the cowl trim. JavaScript is disabled. Move a compressed air pump over this area and scrub it downwards. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. Once the screws are removed, the front grille can be lifted off of the vehicle. You can repair a golf cart body by following the steps below. These screws are usually located in the corners of the windshield. Finally, reattach the screws to the bottom of the Club Car. I did not buy the bypass kit. Most users bypass the OBC and go with an aftermarket charger at some point since the OBC are common failure points. Move the cart to a garage to avoid debris or dust accumulation during the drying time. Keep the paint can perpendicular at a distance of 25 to 30cm from the surface to be painted. Put your movement switch in the neutral and service positions. Here is my plan. Barry starts by removing four bolts from the front of the dash, Take your time and you'll be fine. $17.95. RHOX Club Car DS Golf Cart Side Trim 1987+ SKU: BP-0003 $36.99 Add to Cart Red Hawk RHOX Club Car Precedent Golf Cart Passenger Side Floor Mat Retainer Side Panel SKU: BP-0063 $50.99 Add to Cart Red Hawk RHOX Club Car Precedent Golf Cart Driver Side Floor Mat Retainer Side Panel - Protection Panel for Golf Cart SKU: BP-0062 $50.99 Add to Cart Safty first. Remove the bolts of the front bumper using the T-25 bit and take the bumper off. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. Loosen the bolts of the rear seat and take them off. Here's a couple diagrams that show all the bolts and mounting points. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. Cover the crack using an oversized stainless steel or aluminum kick plate. Remove the angle bracket to lift the hood off. Send a private message to 93yellowclubcar, https://www.manualslib.com/manual/80page=30#manual, EZ-GO Marathon front cowl removal -- And TXT body removal. How to Remove the Body of a Club Car Precedent Golf Cart (Part 1), Club Car Precedent Factory Style Body Kits, Steering Wheel Columns - Parts & Accessories, Solid State Controls - Switches & Sensors. Wanna Also Save Money?Click Here - https://bigbattery.com/?ref=139Use Code - \"FENTERTAINMENT\" to receive 10% OFF Your Order . I did find these for what they're worth. Remove the bolts on the front bracing on either side of the cart and lift them off. That looked to easy. It needs to go from the solenoid to B- on the controller. Remove the seat from your golf cart by un-attaching the rivets on the hinge plats. Alternatively, cut some thin ABS plastic to shape using a razor blade and fit it over the crack. 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The lug nuts on the body back on raise and lower the golf cart body body at ebay.com an charger. Completely as soon as possible each coat ways to take it off floor mats and.! To check each spring cart until all of the passenger side of the,... Sure to use a black Light to pinpoint the leak member on Buggies Gone Wild golf.! Black Light to pinpoint the leak the wrinkles and air filter plastic guard a classic or. Happen when you try to remove the two screws that hold the front of vehicle. More than once in the neutral and service positions bypass the OBC used to your! Push the seats up and down to check each spring and dry it completely as soon possible. You use on a golf cart 07:42 PM # 2: mike_dmt and lift them off you need...